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ENGINEERING STANDARDS MANUAL (ESM)

Quick Links:
Ch.1-General Ch.7-Electrical Ch.13-Welding, Joining & NDE
Ch.2-Fire
Ch.8-I&C
Ch.3-Civil Ch.9-Security Ch.15-Commissioning
Ch.4-Architectural Ch.10-Hazardous Process Ch.16-IBC Program
Ch.5-Structural Ch.11-Radiation Protection Ch.17-Pressure Safety
Ch.6-Mechanical Ch.12-Nuclear Ch.18-Secure Communications


 

ESM (Chapter 1 - General)

tackPOC: Tobin Oruch, CENG, 665-8475 tack SMPO:Larry GoenCENG, 667-6847 tack Committee Members
Section/Title
Rev.
Date
Technical Requirements
Z10, General Requirements for All Disciplines/Chapters
10
06/20/11

  Attachment A, Technical Baseline Drawings Guidance

5
08/25/10

  Attachment B, Technical Baseline Deliverables (New Facilities and Systems)

3
05/21/09

  Attachment C, Deliverable Schedule 15-30-60-90-100% (Projects Over $500K)

4
08/25/10

  Attachment D, Facility Design Descriptions (New Facilities)

3
05/21/09

  Attachment E, Life Cycle Cost Methodology Guidance

3
05/21/09

  Attachment F, Specifications

0
08/25/10

    FM01: Approval/Cover Sheet for Externally Produced Specifications

0
08/25/10

    FM02: Table of Contents Sample

0
08/25/10
2137 - Conduct of Engineering Request for Variance or Alternative Method (.pdf)
2176 - Conduct of Engineering Formal Clarification or Interpretation Request (.pdf)    
2178 - Subcontractor Deviation Disposition Request (.pdf)
     
200, Equipment Numbering & Labeling
7
06/16/08
     
210, System List
5
02/17/12

  Attachment 1: Systems List

02/17/12
     
220, System Boundaries
1
10/27/06
     
230, Equipment/Component Functional IDs
8
05/13/10

  Attachment 1:

   

  Name-sort view/print file

02/17/12

  Discipline-sort view/print file

02/17/12

  ID-sort view/print file

02/17/12

  Equipment/Component Name (xls file)

 
02/17/12
 
Administrative Requirements
100, Standards Administration by Standards Team
6
10/27/06

  Appendix A: Approval/Signature Sheet

8
08/15/11

  Appendix B: ESM Personnel Qualification Record

6
10/27/06

  Appendix C: ESM Change Proposal

6
10/27/06

  Appendix D: ESB Meeting Attendance and Voting Record

6
10/27/06

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ESM (Chapter 2 - Fire Protection)


tackPOC: Julie Wood, ER-FP, 665-8279 tack Alternate POC: Joe White, FP-DO, 665-6324 tack Committee Members
Section/Title
Rev.
Date
D40, Fire Protection
3
06/18/08

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ESM (Chapter 3 - Civil)


tackPOC: Jerry Gonzalez, ES-SE, 665-2612 tack Alt: James Haugen, ES-SE, 665-3871 tack Committee Members
Section/Title
Rev.
Date
G10-30GEN, General Civil Requirements
2
10/27/06
G10, Site Preparations
2
10/27/06
G20, Site Improvements
2
10/27/06
G30, Site Civil / Mechanical Utilities
2
10/27/06

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ESM (Chapter 4 - Architectural)


tackPOC: David Carr, ES-PE, 665-5551 tack Alt: Scott Richardson, ES-DE, 606-0596 tack Committee Members
Section/Title
Rev.
Date
B-C GEN, General Architectural Requirements
3
10/27/06
B Shell, Building Shell
3
10/27/06
C Interior, Building Interiors
3
10/27/06
Permanent Fall Protection Variance
Chapter References
   
Sustainable Design Guide

 

Site & Architectural Design Principles

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ESM (Chapter 5 - Structural)


tackPOC:Mike Salmon, D-5, 665-7244 tack Alt. POC: Doug Volkman, ES-DE, 667-6238 tack Specs POC: Glen Pappas, ES-DE, 665-1221
Section/Title
Rev.
Date
I, General Criteria
6
06/20/11
II, Commercial Design and Analysis Requirements
6
06/20/11
     Commercial Design and Analysis -Commentary
0
06/20/11
     Variance VAR-2012-053: New Design Spectral Response Accelerations for PC1 and PC2 SSC at TA-55 and CMRR  
3/2012
III, Nuclear Design & Analysis Requirements
5
06/20/11
      Variance 2011-101.1 - Flush-mount maxi bolts labwide acceptance    
IV, Geotechnical Investigations
5
04/30/12
Chapter References
   
Guidance and Expectations for DOE STD 1189-2008, Integration of Safety into the Design Process, Natural Phenomena Hazard Design Basis Criteria for Chemical Hazard Safety Structures, Systems and Components, 7/9/09

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ESM (Chapter 6 - Mechanical)


tackPOC: Charles DuPre, ES-DE, 667-1722 tack Alternate POC: Scott Salisbury, ES-DE, 667-7819 tack Committee Members
Section/Title
Rev.
Date
D10-30GEN, General Mechanical
4
09/29/09
D10-30PFD, Process & Instrumentation Diagrams (Now Chapter 8 App. I )
D10+E10, Equipment
3
09/29/09
D20, Plumbing/Piping/Vessels
4
09/29/09
   

Sample Form: Pressure Test

   
D30, HVAC, Heating, Cooling, HVAC Distribution and TAB
4
09/29/09

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ESM (Chapter 7 - Electrical)


tackPOC: Duane Nizio, MSS-MP, 667-7715 tackAlternate POC: Joseph Sanchez, ES-DE, 665-6070 tack Committee Members
Section/Title
Rev.
Date
D5000, General Electrical Requirements
6
11/08/11
D5010, Electrical Service & Distribution
4
11/08/11
D5020, Lighting & Branch Circuit Wiring
5
11/08/11
D5030, Communications
4
09/28/09
D5090, Other Electrical Systems
4
11/08/11
G4010, Site Electrical Distribution
3
8/20/10
G4020, Site Lighting
3
5/12/10
G4030, Site Communication
2
10/27/06
G4090, Other Site Electrical Utilities
2
10/27/06
Approved Alt Method for Load Calculations with Non-Coincident Loads

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ESM (Chapter 8 - Instrumentation & Controls)


tackPOC:Allen Hayward, ES-DE, 606-0840 tack Alternate POC: Rene Holaday, ES-DE, 665-9053 tack Committee Members
Section/Title
Rev.
Date
D3060/ F1050 - Instrumentation & Controls
3
10/27/06
Variance for Limitation of BAS Control Vendors Used at LANL    

Appendix A: Instrumented Systems used in SS & Hazardous Processes Design Guidance

1
10/27/06

Appendix B: Fail Safe Design of Process Control Loops Guidance

1
10/27/06

Appendix C: I&C Design Review Guidance

1
10/27/06

Appendix D: Installation & Calibration of Instruments Guidance

1
10/27/06

Appendix E: Alarm Management Guidance

1
10/27/06

Appendix F: Instrument Loop Diagrams Guidance

1
10/27/06

Appendix G: Control Logic Diagrams Guidance

1
10/27/06

Appendix H: Schematic (Elementary) Diagrams Guidance

1
10/27/06

Appendix I: PFD and P&ID Diagrams

0
10/27/06

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ESM (Chapter 9 - Security)


tackPOC: Robert Gonzales, SS-1, 667-0447 tack Alternate POC: Jim Young, SS-1, 667-2510 tack Committee Members
Section/Title
Rev.
Date
F1033, Facility Protection and Security
2
01/26/11

  Appendix A: Required Security Signs and Postings

1
10/27/06

  Appendix B: References

1
10/27/06
Limited Area Fencing Requirement Reduction Variance 2011-089

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ESM (Chapter 10 - Hazardous Process)


tackPOC: Lowell Christensen, ES-DE, 667-4560 tack Alternate POC: Mel Burnett, ES-SE, 667-1562 tack Committee Members
Section/Title
Rev.
Date
F1030.1, Hazardous Process
1
10/27/06

  Appendix A: Hazardous Gas Design

1
10/27/06

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ESM (Chapter 11 - Radiation Protection)


tackPOC: Dan Gonzalez, RP-3, 665-6516 tack Alternate POC: John Garcia, RP-3, 667-5297 tackCommittee Members
Section/Title
Rev.
Date
F1030.2, Radiation Protection
1 chg. 1
11/25/08

  Appendix A: Radiation Protection Design Considerations &   Features (Guidance)

1
10/27/06

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ESM (Chapter 12 - Nuclear)


tackPOC: Tobin Oruch, CENG, 665-8475 tackAlternate POC: Gurinder Grewal, CENG, 667-3667 tack Committee Members
Section/Title
Rev.
Date
F1030.7, Nuclear
2
2/23/11
     
Chapter References
   
  DOE-STD-1189, Integration of Safety into the Design Process

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ESM (Chapter 13 - Welding, Joining & NDE)


tackPOC: David Bingham, ES-DE, 664-0416 tackAlternate POC: Richard Bingham, QA-PM, 667-7077 tack Committee Members
Section/Title
Quick Links
Table of Contents   -Welder Qualification Database
    -LANL WPS Index
Volume 1 - General Welding Standards (GWS)   -Welding Checklist
Volume 2 - Welding Fabrication Procedures (WFP)   -Exemptions
Volume 3 - Welding Procedure Specifications (WPS)   -Filler Material
Volume 4 - Welding Technique Sheets (WTS)   -Inspectors
Volume 5 - ProcedureQualification Records (PQR)   -1-99, Glossary
Volume 6 - Welding Inspection & General NDE    
Weld Rod: Commonly needed certified, traceable filler material being stocked    

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ESM (Chapter 14 - Sustainable Design)


tackPOC: Tobin Oruch, CENG, 665-8475 tack Alternate POC: Rene Holaday, ES-DE, 665-9053 tack Committee Members
Section/Title
Rev.
Date
Sustainable Design Requirements for Facilities
7
04/05/11
Chapter References:
   
Site & Architectural Design Principles
Sustainable Design Guide

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ESM (Chapter 15 - Commissioning)


tackPOC: James Bodnar, CM-SU, 606-2375 tackAlternate POC: Vernon Haywood, CM-SU, 664-0119 tack Committee Members
Section/Title
Rev.
Date
Commissioning
0
03/03/10
   Attachment A: Commissioning Process Flow Chart
0
03/03/10

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ESM (Chapter 16 - IBC Program)


tackPOC: Tobin Oruch, CENG, 665-8475 tack Alternate POC:John Ruud, QA-PM, 606-0775 tack Committee Members
Section/Title
Rev.
Date
IBC-GEN - IBC General Requirements
6
06/20/11

   Form 01: Registered Design Professional in Responsible Charge    Designation (Sample)

0
06/20/11

   Form 02: Building/System Final Inspection Checklist (Sample)

5
06/20/11

   Form 03: Beneficial/Occupancy Approval Form (Sample)

4
06/20/11

   Appendix A: LANL Building Code (LBC)

5
06/20/11

   Appendix B: LANL Existing Building/System Code (LEBC)

5
06/20/11
     
IBC-IP - IBC Inspection Process
6
06/20/11

   Appendix A: Special Inspection and Testing Summary (Sample)

0
10/27/06

   Appendix B: Statement of Structural Inspections

5
03/08/12

   Appendix C: Nonconformance Report Example

0
10/27/06

   Appendix D: IBC Inspection Daily Report (Sample)

0
10/27/06

   Appendix E: IBC Inspection Final Report (Sample)

1
06/26/07

   Appendix F: Job Task List for Inspectors (Guidance)

0
10/27/06

   Appendix G: Structural Observation Form (Sample)

1
07/21/08

   Appendix H : Subcontractor's Statement of Responsibility

0
09/15/09
 
IBC-TIA - IBC Test and Inspection Agency Approval Process
3
09/15/09

   Attachment A: IAS Special Inspection and Testing Agency    Approval Information

1
07/21/08

   Attachment B: Inspector Qualification Guidelines

4
03/04/10
 
IBC-FAB - Offsite Structural Fabricator Approval Process
6
06/20/11

   Attachment A: Offsite Structural Fabricator Application for LBO Approval

1
07/21/08

   Attachment B: Offsite Structural Fabricator Certificate of Compliance

0
07/21/08
     
Listing of Approved IBC Testing Agencies and Fabricators
03/28/12
Organization Chart
0
04/27/10

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ESM (Chapter 17 - Pressure Safety)


tackPOC: Charles DuPre, ES-DE, 667-1722 tack Alternate POC: Ben Swartz, ES-DE, 606-2279 tack Committee Members
Section/Title
Rev.
Date
Section I, Program Requirements
3
05/12/10

Variance/Alternative Method - Swagelok Unlisted Components

   

Variance/Alternative Method - Leak Testing for Modification/Maintenance

   

Variance/Alternative Method - Deactivation of Pressure System Allowed

   

Variance - Pressure Systems exclusion for systems less than 15 psig

   
      Clarifications on Pressure Safety    

FM01-LANL Pressure System Certification Status Form

   

FM02-PRV Summary Sheet

   

FM03-Code Non-Compliance Log

   

FM04-Minor Non-Compliance Log

   

FM05-Flexible Pressure Element Visual External Examination

   

FM06-Tubing and Piping Data Sheet

   

FM07-Pressure System Component List

   

FM08-Pressure Relief Valve Placement Verifcation Record

   

FM09-Thrust Consideration Data Sheet

   

FM10-Relief Device Sizing Sketch Sheet

   
     
Section D20-B31.3-G, ASME B31.3 Process Piping Guide
2
03/10/09
   Sample Form: Pressure Test    
     
ITM-342-1701, Pressure Vessel Inspection and Test Procedure
0
08/03/09
Chapter References:
   
LANL Pressure Protection Program
Chapter 17 - Revision 3 - Change Highlights

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ESM (Chapter 18 - Secure Communications)


tackPOC: Adrian Trujillo, NIE-1, 667-2581 tack Alternate POC: Lane Womack, NIE-1, 665-4161 tack Committee Members
Section/Title
Rev.
Date
Secure Communications
0
01/26/11

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