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TECHNOLOGY

POLYMER ELECTROLYTE
FUEL CELLS

Reformate Fuel Cells

Direct Methanol Fuel Cells

Air-breathing Fuel Cell Stacks

Adiabatic Fuel Cell Stacks


FUEL PROCESSING


HIGH-TEMPERATURE
ELECTROCHEMISTRY


ASSOCIATED
TECHNOLOGIES

Advanced Chlor-alkali Reactors

PEM Sensors

 
Polymer electrolyte fuel cells (PEFCs) generally require pure hydrogen fuel, but the difficulty in storing and distributing hydrogen limits their practical use. To avoid this problem the DOC Partnership for a New Generation of Vehicles (PNGV) has asked that a gasoline-powered fuel cell be developed for use in automobiles. A vehicle powered by this type of fuel cell could be refueled at the same gas pump used for traditional gas engine cars.

Gas-powered fuel cells are technically complex in that they require a fuel reformation system that converts gasoline (or another hydrogen-containing fuel) to hydrogen that the fuel cell can use. The hydrogen, carbon dioxide, and additional trace components produced by the conversion process are called reformate fuel.

The Technology
The reformation process typically involves the conversion of a hydrocarbon like gasoline to a mixture of carbon dioxide, hydrogen, and trace levels of other gases. Most non-hydrogen substances in the reformate act as contaminants, poisoning the catalyst by limiting its ability to ionize the hydrogen fuel. This catalyst limits the fuel cell’s commercial availability. By limiting the catalyst’s susceptibility to contamination, the fuel cells can operate more efficiently under a wider variety of conditions.

Background
Since 1995 LANL fuel cell researchers have been working to improve the performance of reformate fuel cells with technical objectives set by the PNGV, etc.

At the start of the project, research focused on improving anode performance and CO tolerance. The CO tolerance has been improved by over two orders of magnitude, affecting a change in PNGV targets. Current research is more focused on air electrodes in an effort to improve the overall efficiency of the fuel cell system.

Accomplishments
Recent accomplishments include improved cathode performance, greater CO tolerance, and advanced functionality during system startup. Electrocatalytic advances have improved overall efficiency while making the system more environmentally flexible and less expensive to produce.

Research Objectives
  • Cathode improvement: increase achievable current density at 0.8V
  • Anode improvement: minimize the effects of dilution and CO
  • Implement new activity related to high temperature membranes
  • Increase membrane/electrode assembly (MEA) durability with accelerated lifetest protocols and brute force testing
  • Establish new MEA fabrication approaches
  • Complete segmented cell development and make the design commercially available

    Research Approach
    Researchers are working to better understand electrocatalysis and transport issues related to cathode performance, and to use this understanding to guide the development, testing, and demonstration of improved electrodes.

    We are striving to simultaneously achieve the following cell characteristics through applied research and development:
  • Highest possible performance at 0.8 V
  • Minimum air injection for CO cleanup
  • Minimum catalyst loading
  • Minimum losses due to dilution at high fuel use

    Goals
  • Improve polymer electrolyte fuel cell performance under conditions appropriate for reformate/air operations
  • Develop methods that allow cost and efficiency targets to be met for transportation applications
  • Work toward the PNGV objectives
  • Diagnose long-term performance limitations

    Point of Contact
    fuelcells@lanl.gov





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    June 14, 2004